A multi-plant cement manufacturer discovered energy and freight cost overruns only at month-end.
Cost overruns are now flagged and actioned within the month instead of after it closes.
- The problem
- A multi-plant cement manufacturer discovered energy and freight cost overruns only at month-end.
- What we built
- A daily COP figure per plant, reconciled automatically from existing plant exports.
- The outcome
- Cost overruns are now flagged and actioned within the month instead of after it closes.
Case studies are anonymised at the client's request. Outcomes describe what changed operationally rather than claiming attributed financial figures — we'd rather under-state a result than dress one up.
The product behind this
See your true cost of production every morning, not at month-end.
Daily cost-of-production per MT by raw material, energy and freight, automated from your existing plant data. No ERP change. Live in weeks.
More COP Dashboard case studies
A large aluminium refinery assembled cost-of-production manually every month-end.
Month-end variance discovery became a daily, real-time view, no ERP change required.
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A specialty chemicals manufacturer had no single source of truth across plant-level cost data.
Finance now interrogates a cost variance directly instead of waiting on a manual reconciliation.
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Have the same problem?
Most engagements start as a single product on a single workflow, with a measurable result inside 8–12 weeks.